Tag Archives: one day

How I make stuff.

Many people don’t realize quite how many steps are involved in making my enamel pieces.

First I take plain copper and heat it in my kiln.  This cleans all the grease off it.

Here’s the before shot.

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Here’s the copper in the kiln.

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Here’s the copper after heating.  It’s a bit dirty looking, that’s oxidation and needs to be cleaned off.  When I clean metal I use salt and vinegar rather than chemicals.

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If I’m making domed pieces this is the time to form them.  The heat of the kiln makes the metal softer and easier to bend.  I used a dapping block, dapping punches and rawhide hammer to shape them into curved domes.  After doming they need to be cleaned again.

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Then I fire a layer of enamel onto the bottom/back of the copper.  These will be bezel set so the backs are plain.  If I’m doing regular pieces I always make sure both sides are attractive.

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My kiln is nice and hot.  This shows the temperature at 1433 Fahrenheit but I often fire at higher temperatures than that.

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After firing the backs I sift enamel, which is very finely ground glass,  onto the top/front.

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This is after one firing.

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This is after several firings.  You can see how much smoother and brighter the colours are.  These are ready to be set, they just need a bit of filing at the edges where the enamel stuck to the trivets (the metal stands I use for firing).

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The little domes are now earrings!

 

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And the big domes are necklaces!  Pretty!

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